09
Jun 2014
by mark

How to attach a Burley Piccolo to an Xtracycle

Xtracycle cargo bikes and Burley Piccolo Trailercycles are both great for family biking. Unfortunately, there’s currently no ready-made way to attach a Burley Piccolo to an Xtracycle.

Fortunately, Greg from Beehive Bicycles published photos online of a custom solution he developed. I found and mimicked an early solution that I created for this.

It worked like this: I started with the provided Moose rack, and use a hack saw to cut it down to just the essential part that was needed to connect to the Piccolo.

Here you can see a finished photo of Greg’s design that I followed:

IMG_4786.JPG

I made the remaining “feet” of the hacked rack as short as possible so that the Piccolo bolt could go all the way through, without interference from the Flightdeck.

Then, two more holes were drilled into the cross bar, and corresponding holes were made in the Flightdeck. Bolts went down through the top and were secured with washers and nuts on the bottom. I made them extra tight, so that the bolts had no room to wiggle work the plastic to make the holes larger.

Here’s what my own result looks like. Click through to see an extreme close-up:

@Xtracycle 2010 Freeloaders with  Flightdeck 2, Yepp Maxi mount hole and Burley Piccolo spoiler.

You have some flexibility in how far back on the Flightdeck you put the mount. The further forward you put it, the more stable and easier to manage the Piccolo should be. This is because the mount will be closer to being directly over the rear axle, as it is with the Moose rack. However, the Piccolo mount is not easily removed and it effectively divides your deck in two, making whatever is behind it effectively dead space. So the further towards the rear you put the mount the more continuous space you have deck. A final consideration is the Flightdeck itself. Flip it over before you drill. You’ll see the plastic is thick is some parts, and thin and others. You definitely what to mount it through the thick plastic! That constraints your position options some.

I choose to mount mine fairly close to the rear. I found I could handle it well enough, but I was also dealing withe constraints of where Flightdeck provided thicker plastic.

This has worked well-enough for me, but there are some better possibilities. First, with my particular position, I ended up putting it so that the “arms” are directly above the Superhook allen head holes. They can still be accessed with ball-head allen wrenches, but it’s a pain.

The biggest drawback to my solution is there are only two points of contact with the Flightdeck, leaving a bit of possibility for the the attachment to be pivoted back and forth. In practice this hasn’t been a problem, but it’s not ideal and is addressed in other solutions.

Before moving on, here’s a photo set
from Greg dedicated to the approach I followed.

He later improved above the design with “v2.0″ approach, which looks like this:

P1020153.JPG

He also has a full photo set for his v2.0 mod.

In this revision, he addressed the remaining sharp edges and the potential to rock back and forth by apparently hacking some already bent parts of the rack, cutting of the sidebars off the mount hold completely, and rewelding and the thing back together, and finally repainting to look sharp. If this sounds intimidating, Greg owns Beehive Bicycles and perhaps you can hire them to create and ship you a custom mount.

Finally, there is a commercial option for this on its way to market from Bike Friday, as a companion accessory to their “Haul-a-Day” Xtracycle in development.

Here’s a detail of the best shot I can find of the Bike Friday solution.

Bike Friday Xtracycle Piccolo mount - close-up

It appears that it’s fabricated from scratch rather than re-using a rack, appears to be attached to the deck with four bolts instead of two, re-using existing holes on the deck instead of requiring new holes. This looks great, and is what I would expect from a commercial offering. There is no word on pricing or availablility at this time.

If you are interested in attaching a Burley Piccolo to a Yuba Mondo, I have a post about
a DIY solution for a Yuba/Piccolo mount
as well.

If you are wondering if Yuba will be offering an official accessory for Burley Piccolo mounts, I think the answer is “Yes, eventually”. First, they have been neck-and-neck with Xtracycle with releasing comparable accessories. Second, they have acknowledged as much in a tweet from their official account:

To close, here’s a short video that shows the potent combination of combining the Burley Piccolo with the Yepp Maxi attachment built into the latest Flightdeck. You can attach or detach a couple kid hauling options in just a minute or two– that’s great flexibility!

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  • Julia

    Interesting. I have been considering putting a Free Radicle on my bike, but would have to work out the Piccolo hitch thing first. Have there been any issues with the hitch connecting to plastic? Does plastic affect the stability? In my mind, I envision a weld hack.

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